ATOS ScanBox Series 8 - 3D Measuring Machine

ATOS ScanBox Series 8

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This 3D measuring machine is designed for something big: With ATOS ScanBox Series 8 you can digitize complete vehicles at high speed, both from the outside and the inside. The modular measuring cell has established itself among OEMs as a complete solution for analyses in master jig and cubing, the inspection of finished vehicles, and for quality assurance in car body manufacturing. Take advantage of the wide range of possibilities of ATOS ScanBox Series 8: Virtually merge measurements of multiple parts and use the powerful ZEISS INSPECT software for linear evaluation of detailed information on gap and flush.

Key Highlights

  • Efficient with large loads
  • Flexible
  • High Tech Software Compatibility

Efficient with Large Loads

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Automated Scanning in Duplex Mode

Two 8-axis kinematics allow for full-field measurement of particularly large assemblies. The duplex mode ensures synchronous, coordinated use of two robots in the measuring cell. In this process, a joint data set of measurements is created, as the double robot mode takes place in a shared coordinate system. Depending on your needs, the two robots of ATOS ScanBox Series 8 can also be used for independent measurement on two different parts.

Accelerated Measurement and Inspection of Body-in-White

The new reference frame for ATOS ScanBox Series 8 makes production control in series even more efficient. The flexible system is ready to go without any preparation time. You can significantly increase your throughputs. Inspect more than 1000 measurement features, such as surface and edge points, holes and bolts. Measurement results can be easily exported to a statistical database.

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Flexible Loading and Scanning

Optimized Planning for Efficient Workflows

ATOS ScanBox Series 8 can be loaded with a driverless sandwich panel transport system including a track system, drive computer and safety systems. The automated loading system guarantees fast, repeatable and accurate positioning of car bodies within ATOS ScanBox. Alternatively, the parts can also be transported to the respective rotation table working area by transport cart, pallet truck, crane or forklift truck.

High-speed Scanning with ATOS 5 & ATOS 5X

Thanks to highly developed camera technology, a powerful light source and high-performance software, ATOS 5 achieves a new level of performance, especially when measuring shiny and dark surfaces, fine structures and edges. ATOS sensors provide full-field 3D coordinates for each individual measurement. Equipped with a laser light source, ATOS 5X offers automated scanning for large measuring areas up to 1,000 mm.

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High Tech Software Compatibility

Virtual Measuring Room

The virtual measuring room (VMR) is the central control station and measurement planning software for all elements of the ATOS measuring cells. In the VMR, the real environment, i.e. robots, sensors and parts in the measurement cell, is functionally simulated in a simulation. The programming includes the kinematics, the robot paths, the part fixture and the measurement plan. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety before being performed in the actual environment.

ZEISS INSPECT

Scanning, inspection and reporting: Evaluate nominal-actual comparisons as well as GD&T. Implement necessary corrections directly thanks to easy-to-understand results. With ZEISS INSPECT you can carry out complete analyses, receive comprehensive reporting and integrate measurement results into existing processes.

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Specifications

ATOS ScanBox 8160

In the measuring cell, you use two high-speed sensors to measure particularly heavy parts with a maximum size of 6000 x 2500 mm.

ATOS ScanBox 8260
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While a car body is being measured in the central working area, you can inspect add-on parts, such as doors or trunk lids, in the left or right rotation table working area.

ATOS ScanBox 8360
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Get the best out of ATOS ScanBox Series 8: With two additional rotation table working areas that can be operated independently from each other, you get fast and precise measuring results for your analyses.

Technical Data

ATOS ScanBox 8160ATOS ScanBox 8260ATOS ScanBox 8360
Dimensions5750 x 10150 x 3900 mm9750 x 10150 x 3900 mm13750 x 10150 x 3900 mm
Power supply2 x 200-500 V (3-phase, 32A)2 x 200-500 V (3-phase, 32A)2 x 200-500 V (3-phase, 32A)
Max. part size6000 x 2500 mm6000 x 2500 mm, rotation table working area up to Ø 3000 mm6000 x 2500 mm, rotation table working area up to Ø 3000 mm
Max. part weightUnlimitedUnlimited, rotation table working area up to 5000 kgUnlimited, rotation table working area up to 5000 kg
Opening width3050 mm3050 mm, rotation table working area up to 2950 mm3050 mm, rotation table working area up to 2950 mm
Sensor compatibilityATOS 5, ATOS 5XATOS 5, ATOS 5XATOS 5, ATOS 5X