ZEISS ScanBox Series 5 - 3D Measuring Machine

zeiss-scanbox-series-5

ZEISS ScanBox Series 5

ZEISS ScanBox Series 5 is an all-in solution for automated inspection and digitization of complex parts. The series consists of three models and offers many options for customizing to your needs – that’s what we call the new modularity. The individual components are identical and therefore offer perfect possibilities for upgrading to different layouts. The maximum load of the rotation table module is 2000 kg.

Key Highlights

  • Versatile and Precise
  • Automation
  • High tech software compatibility

Versatile and Precise

 

Modular measuring system: Adaptable to your needs

ZEISS ScanBox Series 5 is an all-in solution for automated inspection and digitization of complex parts. The series consists of three models and offers many options for customizing to your needs – that’s what we call the new modularity. The individual components are identical and therefore offer perfect possibilities for upgrading to different layouts. The robot module is equipped with a high-precision ATOS 5 sensor The maximum load of the rotation table module is 2000 kg.

Optical series measurement

ZEISS ScanBox Series 5 optimizes your series inspection and supports you in checking your production processes. The powerful 3D measuring machine provides you with full-field measuring results for CAD comparison in a very short time, visualizes possible deviations from GD&T and accelerates your production, maintenance and repair processes. Use the system for fast acquisition of specific measurement features and geometries, such as surface and edge points, holes or bores. Standardized and automated procedures increase throughput of parts and reduce scrap. The ZEISS ScanBox Series 5 systems allow for high process reliability during operation thanks to trend analyses in real time. Changes within the production can thus be identified quickly.

scanbox-5-series-measurement

Automation

Customized for airfoil inspection

ZEISS ScanBox 5110 is predestined for inspecting airfoils. Developed for gas turbine industries, ATOS 5 for Airfoil with its optimized working distance and measuring areas from 100 x 70 mm² delivers high-precision 3D data of the smallest details. You can measure a complete blisk in less than an hour. A turbine blade is inspected within a few minutes.

Automated loading and autonomous part inspection

ZEISS ScanBox Series 5 RC (Remote Control) is an optical measuring machine with a motorized sliding door. With a robot or a customized loading system, you automatically load parts such as airfoils, attached parts or tools into ZEISS ScanBox Series 5 RC and place them on the rotation table module. As the user does not have to place the individual parts, the time required for quality assurance is significantly shorter than before. The autonomous operation increases machine utilization, accelerates measuring cycles and allows you to deploy your staff more efficiently.

scanbox-5-automated-loading

High Tech Software Compatibility

Virtual Measuring Room

The virtual measuring room (VMR) is the central control and measurement planning software for all elements of the optical measuring cells. In the VMR, the real environment, that is, robots, sensors and parts in the measuring cell, is functionally displayed in a simulation. Programming includes the kinematics of the robot paths, the fixture and the measurement plan. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety before being performed in the actual environment.

ZEISS INSPECT

Scanning, inspecting and reporting: Evaluate nominal-actual comparisons as well as GD&T. Implement necessary corrections directly thanks to easy-to-underst and results. With ZEISS INSPECT you can carry out complete analyses, receive comprehensive reporting and integrate measurement results into existing processes.

scanbox-5-software-zeiss-inspect

Specifications

ZEISS ScanBox 5110
zeiss-scanbox-5110

Measurement and inspection of parts, such as complex airfoils, upto 1000 mm in size

ZEISS ScanBox 5120
zeiss-scanbox-5120

Measurement and inspection of parts, such as interior components of vehicles, up to 2000 mm in size

ZEISS ScanBox 5130

Measurement and inspection of sheet metal parts, assemblies, cast parts and turbine components up to 3000 mm in size

Technical Information

ZEISS ScanBox 5110ZEISS ScanBox 5120ZEISS ScanBox 5130
Dimensions2200 x 3550 x 3050 mm (LC)
2200 x 2850 x 3050 mm (D)
3600 x 4250 x 3050 mm (LC)
3600 x 3550 x 3050 mm (D)
4300 x 4250 x 3050 mm (LC)
Power supply200-500 V (3-phase, 16A)200-500 V (3-phase, 16A)200-500 V (3-phase, 16A)
Max. part sizeØ 1000 mmØ 2000 mmØ 3000 mm
Max. part weight2000 kg2000 kg2000 kg***
Opening width1000 mm (LC)
950 mm (D)
2400 mm (LC)
2100 mm (D)
3100 mm (LC)
Sensor compatibilityATOS 5 for Airfoil, ATOS 5****ATOS 5, ATOS 5 for AirfoilATOS 5
  • LC: Light Curtain
  • D: Door
  • ***The permissible application weight may be limited by the selected rotation table unit.
  • ****Verification of set-up necessary.